enduroframe

Automated ICJs Intermediate Ceiling Joists and Binders

Automated ICJs and Binders

A Smarter Way to Design Light Gauge Steel Roof Structures

At Enduroframe, we’re always looking for ways to make roof design more efficient, precise, and user-friendly. That’s why we’re excited to highlight a powerful enhancement in our software: Automated Intermediate Ceiling Joists (ICJs) and Binders. This feature streamlines ICJ insertion, making it easier than ever to reinforce ceilings while reducing manual effort.

What Are ICJs and Binders?

ICJs are structural members that run parallel between trusses, at the same height as truss bottom chords. They provide key support for plasterboard ceilings and eliminate the need for ceiling battens or running trusses at closer spacings. In cases where trusses are spaced at 1200mm, ICJs help can provide a working platform when working at height.

Binders, on the other hand, run perpendicular to trusses and ICJs, sitting above roof truss bottom chords. They support the ICJs, ensuring a stable and well-distributed load. Binders can also be used as lateral restraints for truss bottom chords.

ENDUROCADD® Automation

Previously, adding ICJs and binders was a very manual process, requiring detailers to add members one-by-one as beams. Now our automated ICJ and binder insertion takes the guesswork out of the process. The ENDUROCADD® software follows built-in design rules to automatically place ICJs and binders where needed, ensuring optimal structural integrity. Users can also fine-tune settings for complete customization.

Key Features & Benefits

Automatic ICJ Placement – ICJs are intelligently inserted at the midpoint between roof trusses, ensuring proper support and reducing manual input.

Flexible User Configurations – Choose the section type, truss spacing, maximum ICJ length before splicing, and whether to add ICJs across the entire roof or block by block.

Smart Binder Integration – Binders are placed at user-defined spacing, supporting ICJs seamlessly. Users can define overlap lengths and choose whether binders are boxed.

Precision Manufacturing Data – ICJs and binders are now included in the BOM (Bill of Materials) and NC data for seamless manufacturing and job tracking in ENDUROCADD NX and ENDUROHUB.

Why It Matters

Eliminating repetitive tasks makes life easier for detailers. Automating ICJs and Binder insertion in ENDUROCADD® software is just one example of our ongoing commitment to innovation and continuous improvement of the ENDUROFRAME® building system.

For installers, it can mean less trusses and/or ceiling battens to install while providing a safe work platform, making a cost-effective roof solution!

Find out how to start making frames

With automated ICJs and binders, we’re making Light Gauge Steel roof detailing more efficient, accurate, and customizable than ever.

Contact Enduroframe

Enduroframe at Sydney Build 2025

Join us at Sydney Build 2025

7 – 8 May 2025, ICC Sydney

Stand P30

We would love to invite you to visit Enduroframe’s Sydney Build display at the Sydney International Convention & Exhibition Centre, Stand P30.

Come along and learn more about the ENDUROFRAME® Building System, the ENDUROCADD® design software and ENDURO® rollforming solutions!

Sydney Build is Australia’s largest construction and design show and general access is free. Register here

We look forward to seeing you there!

Endurocademy: World-first Light Gauge Steel Online Training Portal

Endurocademy:
World-first Light Gauge Steel Online Training Portal

The quality of light gauge steel (LGS) frames is heavily dependent on 3 key factors:

  1. The quality of the framing system being used. This includes the ease of rollforming, assembly and installation, as well as the range of accessories and connections that are included;
  2. The quality of the software being used to design and manufacture the LGS frames. This can include the engineering calculations carried out and whether they are certified to comply with local construction codes, the software ease of use, and whether it can prepare all of the information required for smooth production and installation.
  3. Whether users know how to proficiently use the various software applications.

Too often, the third point is overlooked. In our experience at Enduroframe, skilled users who are adept at using software to its full extent are important to ensure that detailing is done quickly, the end frames are easy to manufacture and install, and the frames are cost effective minimising the amount of steel, accessories and labour.

Unfortunately, there have not been any traditional education pathways for users to learn how to detail LGS frames. Each LGS framing system is different – they have different sections and connections which affects the frame strength, different methods to manufacture and install, some will require professional engineers to review designs while others don’t, to name a few.

To address this gap, we have launched the pioneering online training platform, Endurocademy. This platform aims to educate users on utilizing the diverse software tools developed by Enduroframe. You can explore the array of courses available on the Endurocademy course page.

Each course comprises multiple lessons, culminating in a quiz. Some courses mandate the submission of designs created in the ENDUROCADD® software to the Enduroframe expert team for review, ensuring students can apply the acquired skills. Upon successful completion of each course, students receive certificates as proof of understanding the subject matter. This certification is essential for students to qualify as Trained Software Users under the ABCB Protocol for Structural Software, eliminating the need for costly engineering sign-offs for buildings falling within the protocol’s scope.

Completion certificates are valuable for LGS business owners and managers, instilling confidence in the students’ ability to design certified buildings.

Endurocademy is accessible from anywhere with an internet connection, and can be completed when convenient for students to do.

Want to learn?

One of the best features of the Endurocademy program is that it is free! Simply contact us and request access to Endurocademy.

Contact us

SteelPro Framing Specialists: Premier Light Gauge Steel Fabrication in Western Australia

SteelPro Framing Specialists:
Premier Light Gauge Steel Fabrication in Western Australia

Based in Canning Vale, WA, SteelPro Framing Specialists leverages over 50 years of combined construction and engineering expertise to deliver innovative steel fabrication solutions using the ENDUROFRAME® Building System.

The distinguished team comprises chartered structural engineers, building services engineers, and experienced detailers who collaborate to create cost-effective solutions that align with project budgets and timelines.

SteelPro FS excels in delivering complete solutions across:

  • Residential projects
  • Commercial developments
  • Infrastructure projects

SteelPro Framing Specialists’ comprehensive service package includes flooring systems, wall framing, and roof truss installations. From the outset, they have demonstrated their technical prowess by successfully tackling complex projects, including the sophisticated design and fabrication of frames featuring architectural arches for a childcare facility in Perth.

Their dedicated team of experienced site installers ensures seamless project execution, offering both supply and installation services for efficient project completion. The company’s partnership with a chartered structural engineer has enabled them to specialize in replacing traditional structural steel with light gauge alternatives, resulting in:

  • Cost savings
  • Reduced installation time
  • Simplified construction processes

SteelPro FS maintains its competitive edge through the implementation of the cutting-edge light gauge steel ENDUROFRAME® Building System which has been specifically tailored to meet Perth’s unique construction requirements while ensuring full compliance with National Construction Code (NCC) guidelines.

Architectural arch frame by SteelPro Framing Specialists in WA

Find out more

For further details, click through to the SteelPro Framing Specialists webiste or call the team directly on on 08 8244 6821

SteelPro FS website

Safe and Cost-Effective Wall Panel Lifting Solutions

Safe and Cost-Effective Wall Panel Lifting Solutions

Enduroframe is always looking at smart, innovative ways to save fabricators money when making light gauge steel frames by solving common manufacturing, installation and logistics issues.

Enduroframe delivers cost-effective solutions through several innovative approaches: advanced testing methodologies that optimize steel usage, enhanced framing systems that streamline assembly and installation processes, and sophisticated software implementations that automate various design elements.

Traditional lifting methods

Traditional wall panel lifting methods using slings can cause significant damage to wall frames at the bottom of packs due to the weight of frames above. While steel lifting lugs with pre-punched holes and eyelets have been an effective solution, they present challenges: high manufacturing costs, poor return rates from construction sites, and expensive collection and retrieval processes. It is not uncommon that the cost of a truck returning expensive lifting lugs is worth as much or more than the lifting lugs themselves!

Enduroframe solution

Enduroframe has engineered an innovative and economical alternative. Combining the ENDUROFRAME® building system’s unique lipped and unlipped sections to make a robust lifting lug provides:

  • an engineered solution
  • easy screw-on installation
  • a cost-effective manufacturing process, and
  • a recyclable solution which eliminates costly return logistics.

The lifting lugs offer versatile post-use applications such as repurposing as house frame components, converting into various brackets, or even re-using the brackets in subsequent deliveries.

This solution not only addresses the practical challenges of wall panel lifting but also provides a sustainable, cost-efficient alternative to traditional methods.

Manufacturing instructions and an engineered report provided by a structural engineer are included as part of the licensing of the ENDUROFRAME® building system.

Close-up view of lifting lugs attached in-factory
Loading stacks of LGS panels using cost-effective lifting lugs

Find out more

Contact us to find out more about the many ways that Enduroframe helps you to make cost-competitive light gauge steel frames.

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ENDUROCADD NX Software version 2.0

ENDUROCADD® NX software version 2.0

Enduroframe is proud to unveil ENDUROCADD® NX Version 2.0, the latest and greatest iteration of the ENDUROCADD® software!

This version boasts a sleek, completely revamped design and a user experience that’s faster and more intuitive than ever before. ENDUROCADD® NX empowers users to tackle sophisticated modeling and engineering of complex buildings using light gauge steel with ease.

This version provides comprehensive 3D modelling and views of roof shapes and roof trusses to make it even easier to design complex roofs with complex ceilings.

Fully BIM-compatible, this release introduces a host of new features that seamlessly integrate structural steel with light gauge steel frames. It’s a game-changer for anyone looking to model intricate roof shapes, build roof trusses, and rafters. And the best part? More features from the legacy application will be continuously added to the ENDUROCADD® NX software, making it even more powerful over time.

Find out more

Find out more about the powerful ENDUROCADD® NX software and how it provides cutting edge designs that use up to 40% less steel than alternative software design packages.

About the ENDUROCADD® software

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