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Automated ICJs Intermediate Ceiling Joists and Binders

Automated ICJs and Binders

A Smarter Way to Design Light Gauge Steel Roof Structures

At Enduroframe, we’re always looking for ways to make roof design more efficient, precise, and user-friendly. That’s why we’re excited to highlight a powerful enhancement in our software: Automated Intermediate Ceiling Joists (ICJs) and Binders. This feature streamlines ICJ insertion, making it easier than ever to reinforce ceilings while reducing manual effort.

What Are ICJs and Binders?

ICJs are structural members that run parallel between trusses, at the same height as truss bottom chords. They provide key support for plasterboard ceilings and eliminate the need for ceiling battens or running trusses at closer spacings. In cases where trusses are spaced at 1200mm, ICJs help can provide a working platform when working at height.

Binders, on the other hand, run perpendicular to trusses and ICJs, sitting above roof truss bottom chords. They support the ICJs, ensuring a stable and well-distributed load. Binders can also be used as lateral restraints for truss bottom chords.

ENDUROCADD® Automation

Previously, adding ICJs and binders was a very manual process, requiring detailers to add members one-by-one as beams. Now our automated ICJ and binder insertion takes the guesswork out of the process. The ENDUROCADD® software follows built-in design rules to automatically place ICJs and binders where needed, ensuring optimal structural integrity. Users can also fine-tune settings for complete customization.

Key Features & Benefits

Automatic ICJ Placement – ICJs are intelligently inserted at the midpoint between roof trusses, ensuring proper support and reducing manual input.

Flexible User Configurations – Choose the section type, truss spacing, maximum ICJ length before splicing, and whether to add ICJs across the entire roof or block by block.

Smart Binder Integration – Binders are placed at user-defined spacing, supporting ICJs seamlessly. Users can define overlap lengths and choose whether binders are boxed.

Precision Manufacturing Data – ICJs and binders are now included in the BOM (Bill of Materials) and NC data for seamless manufacturing and job tracking in ENDUROCADD NX and ENDUROHUB.

Why It Matters

Eliminating repetitive tasks makes life easier for detailers. Automating ICJs and Binder insertion in ENDUROCADD® software is just one example of our ongoing commitment to innovation and continuous improvement of the ENDUROFRAME® building system.

For installers, it can mean less trusses and/or ceiling battens to install while providing a safe work platform, making a cost-effective roof solution!

Find out how to start making frames

With automated ICJs and binders, we’re making Light Gauge Steel roof detailing more efficient, accurate, and customizable than ever.

Contact Enduroframe

Enduroframe at Sydney Build 2025

Join us at Sydney Build 2025

7 – 8 May 2025, ICC Sydney

Stand P30

We would love to invite you to visit Enduroframe’s Sydney Build display at the Sydney International Convention & Exhibition Centre, Stand P30.

Come along and learn more about the ENDUROFRAME® Building System, the ENDUROCADD® design software and ENDURO® rollforming solutions!

Sydney Build is Australia’s largest construction and design show and general access is free. Register here

We look forward to seeing you there!

Endurocademy: World-first Light Gauge Steel Online Training Portal

Endurocademy:
World-first Light Gauge Steel Online Training Portal

The quality of light gauge steel (LGS) frames is heavily dependent on 3 key factors:

  1. The quality of the framing system being used. This includes the ease of rollforming, assembly and installation, as well as the range of accessories and connections that are included;
  2. The quality of the software being used to design and manufacture the LGS frames. This can include the engineering calculations carried out and whether they are certified to comply with local construction codes, the software ease of use, and whether it can prepare all of the information required for smooth production and installation.
  3. Whether users know how to proficiently use the various software applications.

Too often, the third point is overlooked. In our experience at Enduroframe, skilled users who are adept at using software to its full extent are important to ensure that detailing is done quickly, the end frames are easy to manufacture and install, and the frames are cost effective minimising the amount of steel, accessories and labour.

Unfortunately, there have not been any traditional education pathways for users to learn how to detail LGS frames. Each LGS framing system is different – they have different sections and connections which affects the frame strength, different methods to manufacture and install, some will require professional engineers to review designs while others don’t, to name a few.

To address this gap, we have launched the pioneering online training platform, Endurocademy. This platform aims to educate users on utilizing the diverse software tools developed by Enduroframe. You can explore the array of courses available on the Endurocademy course page.

Each course comprises multiple lessons, culminating in a quiz. Some courses mandate the submission of designs created in the ENDUROCADD® software to the Enduroframe expert team for review, ensuring students can apply the acquired skills. Upon successful completion of each course, students receive certificates as proof of understanding the subject matter. This certification is essential for students to qualify as Trained Software Users under the ABCB Protocol for Structural Software, eliminating the need for costly engineering sign-offs for buildings falling within the protocol’s scope.

Completion certificates are valuable for LGS business owners and managers, instilling confidence in the students’ ability to design certified buildings.

Endurocademy is accessible from anywhere with an internet connection, and can be completed when convenient for students to do.

Want to learn?

One of the best features of the Endurocademy program is that it is free! Simply contact us and request access to Endurocademy.

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Safe and Cost-Effective Wall Panel Lifting Solutions

Safe and Cost-Effective Wall Panel Lifting Solutions

Enduroframe is always looking at smart, innovative ways to save fabricators money when making light gauge steel frames by solving common manufacturing, installation and logistics issues.

Enduroframe delivers cost-effective solutions through several innovative approaches: advanced testing methodologies that optimize steel usage, enhanced framing systems that streamline assembly and installation processes, and sophisticated software implementations that automate various design elements.

Traditional lifting methods

Traditional wall panel lifting methods using slings can cause significant damage to wall frames at the bottom of packs due to the weight of frames above. While steel lifting lugs with pre-punched holes and eyelets have been an effective solution, they present challenges: high manufacturing costs, poor return rates from construction sites, and expensive collection and retrieval processes. It is not uncommon that the cost of a truck returning expensive lifting lugs is worth as much or more than the lifting lugs themselves!

Enduroframe solution

Enduroframe has engineered an innovative and economical alternative. Combining the ENDUROFRAME® building system’s unique lipped and unlipped sections to make a robust lifting lug provides:

  • an engineered solution
  • easy screw-on installation
  • a cost-effective manufacturing process, and
  • a recyclable solution which eliminates costly return logistics.

The lifting lugs offer versatile post-use applications such as repurposing as house frame components, converting into various brackets, or even re-using the brackets in subsequent deliveries.

This solution not only addresses the practical challenges of wall panel lifting but also provides a sustainable, cost-efficient alternative to traditional methods.

Manufacturing instructions and an engineered report provided by a structural engineer are included as part of the licensing of the ENDUROFRAME® building system.

Close-up view of lifting lugs attached in-factory
Loading stacks of LGS panels using cost-effective lifting lugs

Find out more

Contact us to find out more about the many ways that Enduroframe helps you to make cost-competitive light gauge steel frames.

Contact Enduroframe todayFind a supplier

ENDUROCADD NX Software version 2.0

ENDUROCADD® NX software version 2.0

Enduroframe is proud to unveil ENDUROCADD® NX Version 2.0, the latest and greatest iteration of the ENDUROCADD® software!

This version boasts a sleek, completely revamped design and a user experience that’s faster and more intuitive than ever before. ENDUROCADD® NX empowers users to tackle sophisticated modeling and engineering of complex buildings using light gauge steel with ease.

This version provides comprehensive 3D modelling and views of roof shapes and roof trusses to make it even easier to design complex roofs with complex ceilings.

Fully BIM-compatible, this release introduces a host of new features that seamlessly integrate structural steel with light gauge steel frames. It’s a game-changer for anyone looking to model intricate roof shapes, build roof trusses, and rafters. And the best part? More features from the legacy application will be continuously added to the ENDUROCADD® NX software, making it even more powerful over time.

Find out more

Find out more about the powerful ENDUROCADD® NX software and how it provides cutting edge designs that use up to 40% less steel than alternative software design packages.

About the ENDUROCADD® software

Myths of steel framing

Myths of steel framing

Steel framing has undergone significant evolution and refinement over the past six Steel framing has undergone significant evolution and refinement over the past six decades, establishing itself as a mainstream construction material. Despite its widespread adoption, some persistent myths, originally based on misconceptions, still exist. Click the cards below to reveal the truth.

A steel framed house will cost me more

This may once have been true, however steel framing systems have developed a lot. The ENDUROFRAME® building system is as equally competitive or actually cheaper than timber. If your builder tells you its more expensive to build with steel, try another builder!

Steel frames are noisier than timber

Light gauge steel frames are not noisier than timber-framed houses. Research by CSIRO has shown that “most occupants of homes with steel frames either reported no sound emitted from the frame or said that if it did, it was not a problem.” Some residents even noted lower noise levels compared to timber-framed houses. The construction of thousands of steel-framed houses in Australia supports this evidence, with some of the country’s largest builders now exclusively using steel.

A future extension to my home will be more difficult if my house is built with a steel frame

Either extending an existing timber framed house with steel, or extending a steel framed house with steel is not more difficult. Steel framing sections can be easily cut to suit the building requirements. Extensions can easily be handled by our sophisticated software ENDUROCADD® software to reduce the amount of onsite fabrication required.

Steel Framing is electrically unsafe

Steel is a positive conductor to the earth with the energy conducted straight to the ground and not released destructively within the frame as in a conventional frame. In a correctly earthed steel frame it’s actually safer than a wooden framed home during a lightning strike or electrical fault situation.

Steel frames can interfere with WI-FI, radio and television reception

Electro-magnetic waves can diffract around steel just as easily as timber. Waves pass through the spaces between the studs, allowing the use of all household appliances without any interference. Again, there are many thousands of houses now built with steel to confirm this.

You will not be able to hang pictures on your walls

The majority of picture hanging hooks simply go only into the plaster with some versions capable of holding in excess of 25Kg. For heavier pictures or shelves, steel screwing fasteners are readily available to make the job simple.

Watch this video on how to attach shelves into a steel stud.

Steel frames will rust

The ENDUROFRAME® building system uses TRUECORE® steel which is protected against corrosion by a hot-dipped metallic coating of a zinc-aluminium-magnesium alloy. This is a similar product to what has been used extensively in outdoor roofing and guttering applications. Where there are cut edges, the sacrificial protection of the coating protects the exposed steel against corrosion.

BlueScope’s TRUECORE® steel carries a warranty of up 50-year warranty against corrosion*, providing confidence that the steel is up to the job. 

Certain conditions, such as locations close to breaking surf, may not be suitable for steel framing, and it is advisable to consult BlueScope Steel before construction. However, most locations are benign and pose a low corrosion risk, making them highly suitable for steel framing applications.

Thermal movement of steel will cause cracks or other problems

In a properly constructed and insulated home using steel framing thermally induced movement is not an issue. Steel is engineered and inorganic, and will not rot, warp, twist, bow, shrink, split or settle. In fact, plaster or cornice cracking will be minimised because of the similar thermal coefficient between plaster and steel.

Find out more

Contact our team to find out how to start making efficient light gauge steel frames, or contact one of our experienced licencees who manufacture the ENDUROFRAME®️ building system

Contact Enduroframe todayFind a supplier

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